Showing posts with label automakers. Show all posts
Showing posts with label automakers. Show all posts

Sunday, April 10, 2011

08/04 Toyota to restart Japanese output at reduced capacity

A factory worker checking an assembled carJapanese auto makers have been among the businesses hardest hit by the quake and tsunami

Toyota will restart production at all of its Japanese factories between 18 and 27 April, the company has said.

However, the world's biggest car manufacturer said that production at its domestic factories will resume at a reduced capacity.

Production at all of Toyota's 18 factories had been suspended in the aftermath of the earthquake and tsunami that hit Japan on 11 March.

Toyota shares were up 0.9% after the news.

The company said that factories will be shut down again between 27 April and 9 May for the Japanese 'Golden week' holiday.

Parts shortage

Japanese car manufacturers have been facing a shortage of parts.

That has resulted in manufacturers halting production not only in domestic factories but also reducing their output in other countries.

Toyota has already warned that its North American production may be curbed if the parts shortfall continues.

Earlier this week, Honda motors announced that was halving production at its factory in Swindon in the south of England.

Nissan Motors also said that it would be suspending its UK production for three days at the end of the month due to a shortfall of parts from Japan.

However a company's spokeswoman said Toyota had started to get supplies of most of the affected parts and it will use current inventories to make up for any shortfall for now.

Toyota said it will monitor the parts supply situation before deciding on production plans from 10 May.

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Saturday, April 2, 2011

31/03 Auto parts makers struggle to recover

Mamoru Kurihara and Hajime Yamagishi / Yomiuri Shimbun Staff Writers

Auto-related manufacturers in the Tohoku region are struggling to resume operations after their production bases were ravaged by the massive earthquake and tsunami earlier this month.

While restoration work is rapidly moving forward at manufacturers' plants, many small and midsize auto parts makers remain unsure about when they will be able to resume full-scale operations.

Operations at Nissan Motor Co.'s Iwaki plant in Iwaki, Fukushima Prefecture, were suspended after the earthquake.

On Tuesday, Nissan Chief Executive Officer Carlos Ghosn visited the plant, where he told reporters he wanted production to partially resume in mid-April and on a full scale in early June.

The plant, the company's only base for the production of V6 engines for the Fuga, Skyline and other high-end models, was built in 1994 on a 200,000-square-meter tract of land. The annual production is about 560,000 engines.

Inside the plant, there were cracks in the floor, pieces of ceiling and walls laid scattered around, a duct had been displaced and a processing machine for engine parts was tilted to one side. Aluminum that was being molded remained in the same position as when the quake struck.

Nissan has dispatched employees from other factories, and about 300 workers are carrying out inspections and restoration work on the Iwaki plant's buildings and equipment.

Ghosn, who looked around the plant with a serious expression on his face, encouraged workers to deal with the difficult situation in a united manner. He said the entire world was closely following events in the disaster-hit areas.

Iwaki dealerships also have high hopes that the plant will be up and running again.

Toshio Matsumoto, the manager of Nissan's Taira dealership, said: "Not a single car passed in front of our shop [immediately after the quake]. But residents who had been evacuated started returning a couple of days ago. Demand [for automobiles] as an essential means of transportation in daily life is recovering gradually."

Suspension of the plant's operations has affected the supply of new cars, however.

"If the current situation continues for another month or two, a serious situation will develop. I hope the Iwaki plant will resume operations as soon as possible," Matsumoto said.

===

Parts covered in mud

"This is a part for a compressor," an employee of Iwaki Diecast Co. in Yamamotocho, Miyagi Prefecture, said as he picked up a mud-covered item.

Although the town faces the Pacific Ocean, the headquarters of the midsize auto parts maker was not affected by the tsunami as it is located at an elevated position.

But the building of a subsidiary company and houses of employees were swept away. The company makes engines, transmissions, air conditioners and other parts for vehicles produced by Toyota Motor Corp., Honda Motor Co. and Nissan Motor Co.

Equipment and parts are now unusable as they are covered in mud.

Meanwhile, the company's subcontractor in Narahamachi, Fukushima Prefecture, has been abandoned as it is in the 20-kilometer evacuation zone set up in the wake of the Fukushima No. 1 nuclear power plant accident.

"As the trouble [at the Narahamachi plant] probably will last a very long time, I might as well say the plant has ceased to exist," Iwaki Diecast President Yoshio Saito said with a sigh.

As Iwaki Diecast cannot procure parts from the subsidiary and subcontractor, it will produce them elsewhere.

Repairs to equipment at the company's main plant have been completed. But as the amount of electricity has been reduced by Tohoku Electric Power Co., it probably will take a couple of weeks for the plant to start full-scale operations. Damage caused by the disaster may total between 200 million yen and 300 million yen, the company said.

Although a major automaker offered to help in the reconstruction, Saito refused, saying the company wanted to rebuild on its own.

"We don't know what will happen next under the current circumstances. But we must try to keep going forward," Saito said, as he issued a stream of instructions to his employees.

(Mar. 31, 2011)

Tuesday, March 29, 2011

29/03 Quake causing production stoppages across the world

2011/03/29

An Opel factory in Germany (Asahi Shimbun file photo)

The disruption to Japanese industrial production caused by the March 11 earthquake and tsunami is rippling through global supply chains, stopping production in factories across the world.

The U.S. research firm IHS Automotive released a report on Friday forecasting that cuts in Japanese carmakers' production and the failure of parts supplies from Japan would reduce global automobile production by 600,000 vehicles by the end of March.

The number of cars manufactured worldwide could drop by up to 30 percent in the two months following the quake, according to IHS.

General Motors Co., the largest U.S. automaker, shut down an assembly plant making compact pickups in Shreveport, Louisiana, on March 21 because vital parts shipments from Japan had failed to arrive.

The company also stopped some production lines and stood down 59 workers at a factory in Buffalo, New York, that supplies engines to the Louisiana plant.

GM plans to resume operations at the Shreveport factory on March 28 and recall the workers in Buffalo after sourcing the necessary supplies.

GM's Opel unit in Europe has suspended operations at plants in Spain and Germany.

GM Chief Executive Daniel Akerson said on March 19 that the disruption from the quake could affect all automakers.

Ford Motor Co. on Friday told dealers to stop taking orders for vehicles painted in "tuxedo black" because of difficulties with importing a special pigment from Japan.

PSA Peugeot Citroen, the major French automaker, said disruption to supplies of electronics parts from the Tokyo-based auto parts firm Hitachi Automotive Systems Ltd. was beginning to affect operations at its diesel engine plants in Europe.

Peugeot Citroen has not yet stopped any of its production lines, but a spokesman said many of its factories were being affected.

Supply problems are also hitting other industries. Apple Inc.'s iPad 2 tablet uses at least five Japanese-made parts, according to a U.S. research firm.

Semiconductor memory chips supplied by Japanese makers could be replaced by South Korean products, but other parts, including special glass used in displays, have no alternative suppliers, according to the research firm.

The aircraft manufacturing industry is also bracing itself for supply problems. Tokyo-based IHI Corp. makes vital aircraft engine parts for General Electric Co. and others at its plant in Soma, a city in quake-hit Fukushima Prefecture. That factory is now at a standstill.

Power outages and disruption to transportation networks are compounding parts shortages.

A senior official of one Asian country's Japan chamber of commerce said uncertainty about when infrastructure would be restored meant that "many companies are finding it difficult to foresee how things will pan out and are finding it impossible to develop business plans."

At a regular news conference on March 22, Yao Jian, a spokesperson for China's Ministry of Commerce, predicted that Japanese companies would look to facilities in China to take over some of their production.

A senior official of a special economic zone in Guangdong province is reported to have proposed that quake-hit Japanese makers build substitute plants in the economic zone while extending his condolences to business partners for the disaster.

Some Japanese makers are already preparing to shift equipment and materials to China, while others are considering building new plants in the country rather than repairing the damage at home.

A wide range of industries, including the electronics parts, steel and auto parts sectors, are expected to follow such moves.

After the March 11 quake, Sony Corp. announced a plan to consider temporarily shifting production overseas.

The trend could lead to transfer of a broad array of Japanese technologies to foreign companies and countries.

Mei Xinyu, a researcher at the Chinese Academy of International Trade and Economic Cooperation, said there are many countries wishing to attract the parts businesses that constitute the core of the Japanese manufacturing sector.

Mei predicted that The Great East Japan Earthquake will result in accelerating technology transfer from Japan.

"Makers in South Korea and Taiwan are looking for opportunities to win contracts to supply customers that are suffering from parts supply failures from Japan," an executive at a Japanese manufacturer in China said. "We cannot afford to give them any such an opportunity."

Monday, March 28, 2011

28/03 Disaster likely to hit U.S. car sales / Carmakers hurt by parts crunch may cut exports

Yoichiro Shikagawa and Hideki Kishimoto / Yomiuri Shimbun Staff Writers

Domestic automakers have begun reviewing their sales plans for North America following the impact of the March 11 earthquake and tsunami on their factories and parts suppliers.

Honda Motor Co. and Mazda Motor Co. plans to reduce exports to the United States, and Toyota Motor Co. is preparing for the possibility of suspending production in North America.

The automakers have already begun winding down domestic production due to the March 11 disaster. Moves to scale back sales in one of their major overseas markets are expected to deliver a blow to business. Observers have said the automakers will be forced to revise their global sales strategies if the current situation continues.

Honda has suspended its domestic production until April 3. The disaster badly damaged its assembly plant in Tochigi Prefecture and auto parts suppliers in the Tohoku region.

According to sources, Honda likely will reduce exports to the United States of certain models made in Japan, including the Honda Fit, a subcompact, and the Insight hybrid. Honda is expected to reduce deliveries of the two models to U.S. dealerships from May.

About 20 percent of Honda cars sold in the United States are imported from Japan. If there are further delays in the company's production plants returning to full capacity, Honda's market share in North America could drop. Its market share in the region was 10.6 percent in 2010, which was fourth among automakers.

Mazda has temporarily halted orders from U.S. dealerships and may drastically review its business there if it is forced to extend the suspension of its operations.

The earthquake and tsunami did not directly affect Mazda's head office in Fuchucho, Hiroshima Prefecture, nor its assembly plants. However, as many auto parts suppliers in the Tohoku region were hard hit by the disaster, it has become difficult for Mazda to maintain its current export volume.

Mazda sold about 230,000 vehicles in the United States in 2010, about 17.8 percent of the automaker's total sales. Its compact car Axela, known as Mazda 3 in the United States, and sport-utility vehicle CX-7 are especially popular in the country, but both models are imported from Japan.

Mazda has the highest proportion of cars produced in Japan among Japanese major automakers--about 70 percent.

Toyota has told employees in North America that the company may from April temporarily halt regional production there as it is predicting it will soon run out of electronic parts.

Toyota and Fuji Heavy Industries Ltd., the maker of Subaru brand vehicles, have stopped overtime and Saturday operations at factories in North America to avoid running out of parts too quickly.

(Mar. 28, 2011)

Sunday, March 13, 2011

11/03 Japan’s Industrial Heart Escapes Heaviest Blows

March 11, 2011
By STEVE LOHR

As bad as the toll might eventually be in lives and property from Japan’s earthquake and tsunami, the fact that the disaster hit far from Japan’s industrial heartland will at least soften the economic blow, both at home and abroad.

The epicenter was in and around the coastal city of Sendai, nearly 200 miles northeast of Tokyo, the nation’s population center, and well north of Japan’s primary manufacturing region running from Nagoya to Osaka and farther south and west.

“If this had been a couple hundred miles to the south, the economic and human toll would have been almost incomprehensible,” said Marcus Noland, a senior fellow at the Peterson Institute for International Economics. “In that respect, Japan dodged an enormous bullet here.”

The disaster could prompt the Japanese government to pump more money into the economy, analysts say, and is very likely to result in increased public spending on buildings and roads.

And it could propel Japan’s already strong currency, the yen, even higher against the dollar and other global currencies, as Japanese money invested abroad returns to help in the rebuilding. In global currency trading on Friday, after the earthquake, the yen did edge higher.

Japan is a major exporter of cars, consumer electronics goods, and parts and sophisticated industrial machinery. In the wake of the disaster, some factories were shut down temporarily. Japanese ports were closed, and so were several airports, including Narita International Airport, which serves Tokyo.

The ripple effects, analysts say, are likely to be some delays in shipping goods, and possibly higher prices in certain products and components. But the impact is expected to be relatively modest and short-lived.

Japan, for example, produces 40 percent of lightweight memory chips most commonly used for storage in digital music players, smart phones and tablet computers, estimated Jim Handy, an analyst at Objective Analysis, a research firm. But most of the plants that make such chips, and other electronics components, are south and west of Tokyo.

Still, a high-tech factory does not have to topple to halt production. A strong shaking, like that generated by the magnitude-8.9 earthquake — the most powerful ever recorded in Japan, and felt across much of the nation — can upset the delicate machinery used in production.

Recalibrating the machines, analyst say, can take a week or two, crimping supplies.

“We do expect some upward price pressure because of this,” said Dale Ford, an analyst at IHS iSuppli, a technology market research firm. But it is too soon, Mr. Ford noted, to predict how much prices might rise, though it should not have a long-term impact.

Because Japan occupies an unstable slice of the earth’s crust and tremors are a routine part of life, Japan’s government, scientists and industry are almost continually engaged in moderating the impact of earthquakes through innovative building designs, strict construction codes and advance planning.

Japan’s major automakers, for example, have long had contingency plans in place to keep supplies moving. Car companies on Friday did report damage to some factories and offices, and Honda said one employee was killed at a research center in Tochigi, north of Tokyo, when a cafeteria wall collapsed.

Toyota, Japan’s largest automaker, reported that its car assembly plants had resumed production after a brief stoppage — though four factories operated by Toyota subsidiaries remained closed while workers were evacuated to safer areas.

But most of Toyota’s Japanese production is done south of Tokyo, especially around Nagoya, including the Prius hybrid, which is built only in Japan.

And over the past two decades, the Japanese automakers have shifted a large portion of production of cars sold for the United States to American plants, while Japanese parts suppliers have set up shop in North America as well.

“Given their contingency plans for earthquakes, and all the production done abroad these days, I’d be amazed if this had a real impact on Toyota or other leading Japanese car companies,” said Clyde V. Prestowitz Jr., a Japan expert and the president of the Economic Strategy Institute, a nonpartisan policy research group in Washington.

In 1995, after the devastating earthquake centered in Kobe, a port and industrial city, which killed more than 6,000 people and caused more than $100 billion in damage, the yen rose in value against the dollar 20 percent in the following two months. Some analysts predict that the yen will strengthen in the wake of this earthquake, too.

Why would a disaster cause a nation’s currency to gain in value? In Japan’s case, the answer lies partly in the country’s high savings rate and sizable investments abroad. “As households see their physical assets destroyed, need funds for reconstruction and become more risk averse,” Michael Hart, an analyst for Roubini Global Economics, wrote on Friday, “they are likely to repatriate their savings.”

In doing so, they would convert their foreign holdings back into yen, increasing the demand for the Japanese currency, thus driving up its value. Still, a strong yen could pose problems for Japanese exporters, by making their products relatively more expensive on the global market.

For Japanese consumers, spending to increase household inventories of food and other daily necessities will probably increase, but outlays for luxury goods and services, notably tourism, will fall sharply, Masaaki Kanno, a Tokyo-based economist for JPMorgan Securities, predicted in a note to clients.

Japan’s central bank announced on Friday that it would speed up its monetary policy meeting, to conclude on Monday instead of Tuesday. The bank, analysts say, is expected to add to the money supply, probably by expanding a program to buy government bonds and thus inject more funds into the economy.

The disaster, economists say, may well prod Japanese policy makers to increase government spending to stimulate the economy, despite adding to the nation’s sizable debt burden in the near term. And private investment on construction should increase as well.

“There should be some positive impact because of the rush to rebuild,” said Edward J. Lincoln, a Japan expert at New York University’s Stern School of Business. “Perversely, you may have an economic benefit from this over the next year or two.”


Nick Bunkley contributed reporting from Detroit, and Hiroko Tabuchi from San Francisco.